Product Description
Suzhu PU-Master series automatic pouring machine:
a) With A, X, Y three degrees of freedom;
b) Double-side drive tilting structure, stable and durable;
c) Each axis is servo-driven, precise positioning;
d) Equipped with a load cell to reduce the amount of metal poured;
e) Equipped with optical sensors to optimize the pouring process;
f) Complete pouring production records;
g) The pouring process is automated, and the repeatability is high;
h) Equipped with flow incubation device;
Auto-pour PU-250
- Automatic lip pouring - camera controlled
The PU pouring automate is suited for work in fully automatic mode.
The design of the Auto-ladle Pour PU is compact and allows free access and safe setting of the ladle to the exchange roller conveyor, by crane or forklift. The automatic changing of ladle guarantees a stable fixing of the ladle location in the machine. Electro servomotors perform all movements and ensure continuous precise work.
Ladles are equipped with a manual tilting device, allowing tilting back of the ladle for slag tap.
GJV modification in the ladle is possible.
The ladle design (teapot type) allows a smooth and reliable flow of liquid
metal into the mould, turning the ladle around the ladle spot axle and
keeping the distance between ladle spot axle and mould (pouring height)
stable during pouring operation.
Ladle capacity 800 kg - 3000 kg
Pouring speed up to 20 kg/sec
Ladle transport by crane or forklift
Automatic pouring control
Automatic filling of the mould with liquid iron is performed by visual camera control of the pouring stream and the pouring level in the sprue cup, as well as by permanent measurement of the pouring weight with load cells. The pouring temperature is permanently watched by non-contact pyrometer (type Keller MSR etc.).
To ensure high process reliability for each poured mould the important parameters like pouring weight, pouring time, pouring speed, pouring start/end procedure, pouring temperature range etc. are stored.
Other features are the precise controlled supply of inoculation material and synchronised pouring while moving the pouring line.
Pouring crane
- with automatic bottom pouring, movable
and positioning over mould lines
For automatic pouring of large moulds, standing in pouring lines, SUZHU did develop and start-up a special auto pouring using bottom ladles with stopper rods. At Guangdong FUWA Engineering Machinery Co., Ltd. the automatic bottom ladle pouring works with flasks 2500 x 900 mm by productivity 42 complete moulds per hour. The system is used for pouring of steel and ductile iron with bottom pouring ladle 10 tons.
By overhead crane, the bottom-pour ladle is set into the movable pouring crane. The pouring crane clamps the stopper rod of ladle and moves the stopper hydraulically accordingly to the controlled pouring process, opening or closing the pouring spoton bottom of the ladle. The ladle supports on weight cells; the remaining metal weight in the ladle is calculated.
Data transfer to pouring crane
The pouring crane is executed with PLC control and network connection to the moulding plant and gets transferred from moulding plant information data for current and next to be poured mould: - the location of sprue cup
- pouring weight (target)
- pouring temperature (target)
Automatic positioning
The pouring crane is movable along the moulds in one or two pouring lines and locates its position over the moulds by transducers.
Automatic pouring process
The stopper rod of the pouring ladle is automatically opened after positioning of the ladle over the next poured mould.
Cameras control the complete pouring process, by image processing analysing of the level of metal in the pouring sprue.
Infrared measurement controls the pouring temperature.
Data transfer from pouring crane
The process control system transfers pouring data information to the foundries data network or to the moulding plant about: - ladle number
- pouring weight (really)
- pouring temperature (really)
- weight of remaining metal in ladle.
Pouring by SUZHU Pouring crane with automatic bottom pouring from 10-tonn ladles, with automatic positioning over moulds in two pouring lines, with automatic pouring process (including stopper road opening)
and data connection with moulding plant.
Working at Guangdong FUWA Engineering Machinery Co., Ltd.
Flask inner size 2500 x 900 x 400/350 mm
maximum productivity reached 42 complete moulds per hour axle housings, brake drums, hubs and other automotive parts
Company profile
Suzhou Suzhu Foundry Machinery Manufacture Company Ltd. is based on the company Suzhou Foundry Machinery Works, which was established in 1962 and is the oldest Chinese foundry equipment producer. In 2009, after privatisation the company moved to Suzhou High-Tech Development Zone with new design and production facilities. With excellent experience in the foundry industry for more than 50 years, SUZHU has become the leading company for foundry
FAQ:
1. Are you a manufacturer or a trading company?
We are engaged in casting machinery manufacturing professional supplier
2. How can I get some samples?
For pouring machine belongs to customized products,we can provide solution and customer case as well as our customer visiting.
3.What's your quality control device in house?
We have passed ISO 9001-2000,we have strictly processing and quality control system as well as complete set of inspection facilties and instruments.
4.Dedicated to provide customers with 7*24 hours technical support, spare parts and other services
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